MAXXMACRO System on 3R Tooling

3R Tooling System

Experience consistently demonstrates that prioritizing actions to minimize machine idle times yields significantly greater benefits compared to attempting to optimize seconds during the machining process itself.

The key lies in implementing a reliable and precise reference system. This enables pre-setting operations away from the machine, facilitating rapid and accurate machine setup with minimal idle time.

Setup Times

Fitting the machines with the same reference 3R system means that electrodes and workpieces can be moved between the machines without subsequent alignment and checking.

A reference system minimises setup times. Every minute that can be converted from internal to external setting time increases the spindle time of the machine and with it the productivity of the business

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Cross Compatibility

With OEM Manufacturers

Play Video: MaxxMacro (System 3R) 242HP WEDM User Kit

Discover the perfect compatibility with System 3R

Looking to expand the capabilities of your System 3R? In 3R Tooling System explore our wide range of compatible MaxxMacro products. From precision tools to specialized accessories, we have everything you need to optimize your system. Each category has been carefully selected to ensure perfect integration with your System 3R, giving you the flexibility and efficiency you seek.

System 3R compatible MaxxMacro 293.3 SuperVise WEDM Vise Rust Proof

MaxxMacro 2933 SuperVise WEDM Vise comes fully assembled and ready to use. This product is 100% cross-compatible with the System 3R Macro OEM system. Vice for clamping round workpieces Ø8-90 mm.

MaxxDesign Exclusive Features:

  • 100% cross-compatible with OEM system
  • Mounts on Mounting Head, HP, Magnum or MacroTwin leveling adapter.

Product Information:

MaxxMacro 2933 WEDM SuperVise is 100% cross compatible with System 3R. This makes it easy to perform compound machining operations quickly and accurately. Plus, it enables seamless integration of machining operations with other systems and parts. MaxxMacro 2933 WEDM SuperVise for clamping round workpieces 8-90 mm. Recommended maximum workpiece weight 7 kg. Tightening torque 8 Nm.

Product Specifics

  • Max. Torque: 8 Nm
  • Clamping Range: 8-90Ø mm
  • Max. Workpiece Weight: 7 Kg

Product Details

  Product Name MaxxMacro 2933 SuperVise WEDM Vise
  SKU [Old SKU] MM-WEVIR009 [MX-2933]
  System MaxxMacro  (System 3R 100% Cross-Compatible)
  Cross-Compatible 3R-293.3 []
  System Repeatability 0.002mm
  Weight 1.49 kg | 3.28 lb
More Info

System 3R compatible MaxxMacro 293.33 Universal WEDM Holder Rust Proof

MaxxMacro 29333 Universal WEDM Holder comes fully assembled and ready to use. This product is 100% cross-compatible with the System 3R Macro OEM system. Holder for round workpieces Ø8-100 mm, or rectangular workpieces up to 100 mm.

MaxxDesign Exclusive Features:

  • 100% cross-compatible with OEM system
  • Mounts on Mounting Head, HP, Magnum or MacroTwin leveling adapter.

Product Information:

MaxxMacro 29333 Universal Holder is a Holder for round workpieces 8-100 mm, or rectangular workpieces up to 100 mm; and can be mounted on HP, Magnum or Leveling Adapter. MaxxMacro 29333 Universal Holder is fully compatible with System 3R system.

Product Specifics

  • Max. Torque: 3 Nm
  • Clamping Range: 0-100 mm, 8-100Ø mm
  • Max. Workpiece Weight: 7 Kg

Product Details

  Product Name MaxxMacro 29333 Universal WEDM Holder
  SKU [Old SKU] MM-WEVIR015
  System MaxxMacro  (System 3R 100% Cross-Compatible)
  Cross-Compatible 3R-293.33 []
  System Repeatability 0.002mm
  Weight 1.61 kg | 3.55 lb
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System 3R compatible MaxxVise 2.75" Self Centering Vise Replacement Jaw R

MaxxVise 2.75" Self Centering Vise Replacement Jaw R comes fully assembled and ready to use. This product is 100% cross-compatible with the System 3R Macro OEM system.

MaxxDesign Exclusive Features:

  • High quality materials.
  • For MaxxVise 2.75" Self Centering Vise. Direct replacement for Right.


Product Details

  Product Name MaxxVise 2.75" Self Centering Vise Replacement Jaw R
  SKU [Old SKU] MX-VIRPS002 [MX-JWLL-SR]
  System MaxxVise  (System 3R 100% Cross-Compatible)
  Cross-Compatible []
  System Repeatability 0.002mm
More Info

System 3R compatible MaxxMacro 54 Stainless Precision Vise 008814 0-100 UnoSet Performance WEDM Rust Proof

MaxxMacro 54 Precision Vise 008814 0-100 UnoSet Performance comes fully assembled and ready to use. This product is 100% cross-compatible with the System 3R Macro OEM system. For precision clamping of prismatic parts in the MaxxMacro system.

MaxxDesign Exclusive Features:

  • High quality materials: Full 420C corrosion resistant design.
  • Includes a 3-jaw set: To cover the full 0 to 100mm range with precision and rigidity

Product Specifics

  • Reference Element Included: MM-PA54W006
  • Max. Torque: 6 Nm
  • Clamping Range: 0-100 mm
  • Max. Workpiece Weight: 5 Kg
  • Repair/Maintenance Kit: MX-VIRPS010

Product Details

  Product Name MaxxMacro 54 Precision Vise 008814 0-100 UnoSet Performance
  SKU [Old SKU] MM-VI54S001 [MX-3R008814]
  System MaxxMacro  (System 3R 100% Cross-Compatible)
  Cross-Compatible [3R-651.13]
  System Repeatability 0.002mm
  Weight 1.18 kg | 2.6 lb
More Info

System 3R compatible MaxxMagnum 4 Sided Tombstone with 8 Manual Low Profile Chuck

MaxxMagnum 4 Sided Tombstone with 8 Manual Low Profile Chuck comes fully assembled and ready to use. This product is 100% cross-compatible with the System 3R Macro OEM system. Tombstone with multiple chucks, ideal for 5th-axis setups.

MaxxDesign Exclusive Features:

  • Eight MaxxMagnum Manual Chucks: Supports MaxxMacro 54, MaxxMacro 70 and MaxxMagnum
  • High quality materials: Full corrosion resistant.
  • Reference surface: For coordinate measurement
  • Included thread for eyebolt: M8x1.25
  • Flexible mounting holes: both square and radial patterns.

Tombstones:

MaxxMacro and MaxxMagnum tombstones offer enhanced machine utilization and extended operational periods through versatile clamping options. Compatible with horizontal machining centers and smaller vertical machines featuring 3, 4 or 5 axis tables, these tombstones cater to diverse machining needs. MaxxMacro tombstones provide a comprehensive solution for milling multiple parts simultaneously, allowing for efficient, unattended machining.

The swift and precise tooling changeovers facilitated by our MaxxMacro clamping system ensure seamless transitions between tasks, whether for extended production runs or shorter cycles. By minimizing downtime and tool changes, they maximize machining hours, enhancing overall productivity. Furthermore, their compact design makes them suitable for integration into smaller 5-axis machine tools, contributing to space efficiency without compromising functionality.

Offering quick setup and dismantling within the MaxxMacro system, tombstones streamline operational processes, saving valuable setup time. Their flexibility extends to a wide range of variations, making them adaptable to any machine tool configuration. Moreover, their user-friendly operation, characterized by a simple and robust mechanical design with minimal components, ensures durability with minimal maintenance requirements.

MaxxMacro tombstones are designed with modularity in mind, allowing for easy system size adjustments and the incorporation of additional components as needed. This modular approach enhances scalability and versatility, catering to evolving machining requirements with ease.

  • Enhanced Machine Utilization: MaxxMacro tombstones optimize machine performance by efficiently holding multiple parts simultaneously, maximizing operational efficiency and extending running periods.
  • Seamless Tooling Changeovers: Swift and precise tooling changeovers minimize downtime, facilitating smooth transitions between tasks and maximizing overall productivity.
  • Quick Setup and Dismantling: MaxxMacro tombstones streamline operational processes with quick and effortless setup and dismantling within the MaxxMacro system, saving valuable setup time and enhancing workflow efficiency.

Product Specifics

  • Clamping Type: Manual (4 Nm)
  • Clamping Force: 14 kN
  • Drawbar/Spigot required: MM-DRWBR101
  • Chuck Included: MM-MGMGS000
  • Accessories: MM-MGRPX001, MX-MGACX001
  • Repair/Maintenance Kit: MM-RKMGX001, MM-MGRPX001

Product Details

  Product Name MaxxMagnum 4 Sided Tombstone with 8 Manual Low Profile Chuck
  SKU [Old SKU] MM-TSMGA401
  System MaxxMagnum  (System 3R 100% Cross-Compatible)
  Cross-Compatible []
  System Repeatability 0.002mm
  Weight 58.88 kg | 129.81 lb
More Info

System 3R compatible MaxxMacro 3 Sided Tombstone with 6 Manual Low Profile Chuck

MaxxMacro 3 Sided Tombstone with 6 Manual Low Profile Chuck comes fully assembled and ready to use. This product is 100% cross-compatible with the System 3R Macro OEM system. Tombstone with multiple chucks, ideal for 5th-axis setups.

MaxxDesign Exclusive Features:

  • Six MaxxMacro Low Profile Chucks: Supports MaxxMacro 54
  • High quality materials: Full corrosion resistant.
  • Reference surface: For coordinate measurement
  • Included thread for eyebolt: M8x1.25
  • Flexible mounting holes: both square and radial patterns.

Tombstones:

MaxxMacro tombstones offer enhanced machine utilization and extended operational periods through versatile clamping options. Compatible with horizontal machining centers and smaller vertical machines featuring 3, 4 or 5 axis tables, these tombstones cater to diverse machining needs. MaxxMacro tombstones provide a comprehensive solution for milling multiple parts simultaneously, allowing for efficient, unattended machining.

The swift and precise tooling changeovers facilitated by our MaxxMacro clamping system ensure seamless transitions between tasks, whether for extended production runs or shorter cycles. By minimizing downtime and tool changes, they maximize machining hours, enhancing overall productivity. Furthermore, their compact design makes them suitable for integration into smaller 5-axis machine tools, contributing to space efficiency without compromising functionality.

Offering quick setup and dismantling within the MaxxMacro system, tombstones streamline operational processes, saving valuable setup time. Their flexibility extends to a wide range of variations, making them adaptable to any machine tool configuration. Moreover, their user-friendly operation, characterized by a simple and robust mechanical design with minimal components, ensures durability with minimal maintenance requirements.

MaxxMacro tombstones are designed with modularity in mind, allowing for easy system size adjustments and the incorporation of additional components as needed. This modular approach enhances scalability and versatility, catering to evolving machining requirements with ease.

  • Enhanced Machine Utilization: MaxxMacro tombstones optimize machine performance by efficiently holding multiple parts simultaneously, maximizing operational efficiency and extending running periods.
  • Seamless Tooling Changeovers: Swift and precise tooling changeovers minimize downtime, facilitating smooth transitions between tasks and maximizing overall productivity.
  • Quick Setup and Dismantling: MaxxMacro tombstones streamline operational processes with quick and effortless setup and dismantling within the MaxxMacro system, saving valuable setup time and enhancing workflow efficiency.

Product Specifics

  • Clamping Type: Manual (6 Nm)
  • Clamping Force: 6 kN
  • Drawbar/Spigot required: MM-DRWBR101
  • Chuck Included: MM-ML70W000

Product Details

  Product Name MaxxMacro 3 Sided Tombstone with 6 Manual Low Profile Chuck
  SKU [Old SKU] MM-TSMLA301
  System MaxxMacro  (System 3R 100% Cross-Compatible)
  Cross-Compatible []
  System Repeatability 0.002mm
  Weight 19.77 kg | 43.59 lb
More Info

System 3R compatible MaxxMacro 70 Twin Manual Angle Adapter 90 Degree Adapter WEDM Rust Proof

MaxxMacro 70 Twin Manual Angle Adapter 90 Degree Adapter Rust Proof WEDM comes fully assembled and ready to use. This product is 100% cross-compatible with the System 3R Macro OEM system. For horizontal mounting of MaxxMacro holders. Rust resistant.

MaxxDesign Exclusive Features:

  • Includes two MaxxMacro Manual Chucks, full rust-proof construction for Wire EDM environments.
  • Positional accuracy to data. 004mm

Product Information:

MaxxMacro 70 Twin Manual Angle Adapter 90 Degree Adapter allows user to quickly go from vertical to horizontal position while maintaining location and accuracy. Rounded corners allowing closer access to burn locations without the worry of corners tagging.

Product Specifics

  • Clamping Type: Manual (6 Nm)
  • Clamping Force: 6 kN
  • Angle: 90
  • System: Maxxcro 70 to Maxxmacro 54
  • Drawbar/Spigot required: MM-DRWBR101
  • Chuck Included: MM-MC54R024
  • Reference Element Included: MM-PA70W006
  • Repair/Maintenance Kit: MM-RKMCW002, MM-MCRPX001

Product Details

  Product Name MaxxMacro 70 Twin Manual Angle Adapter 90 Degree Adapter Rust Proof WEDM
  SKU [Old SKU] MM-MC90R003
  System MaxxMacro  (System 3R 100% Cross-Compatible)
  Cross-Compatible [3R-652.9]
  System Repeatability 0.002mm
  Weight 4.66 kg | 10.27 lb
More Info

System 3R compatible MaxxMacro 70 Low Profile Manual Chuck Angle Adapter WEDM Rust Proof

MaxxMacro 70 Low Profile Manual Chuck Angle Adapter Rust Proof comes fully assembled and ready to use. This product is 100% cross-compatible with the System 3R Macro OEM system. Vertical extension with manual chuck and adjustable angle.

MaxxDesign Exclusive Features:

  • Full stainless mechanisms for rust prevention in full WEDM Submersion
  • Angles can be set continuously from 0 to 90°

Product Information:

MaxxMacro 70 Low Profile Manual Chuck Variable Angle Adapter Rust Proof is great for burning large driver pockets. Complete with MaxxMacro 70 Performance Pallet and a MaxxMacro 70 Manual Chuck (Rust Proof). The heavy-duty construction and rust-proof features make it a reliable tool, making it ideal for industrial use and perfect for burning large driver pockets. For use on all MaxxMacro 70MM and 54MM Macro pallets 100% cross compatible with System 3R Macro systems To set the angle with precision, you can use an angle gauge or a sine plate for accurate measurements. These tools will help you achieve the desired angle effectively.

Product Specifics

  • Clamping Type: Manual (6 Nm)
  • Clamping Force: 8 kN
  • Angle: 90
  • Drawbar/Spigot required: MM-DRWBR101
  • Chuck Included: MM-MK70R000
  • Reference Element Included: MM-PA70W006
  • Repair/Maintenance Kit: MM-RKMCW002, MM-MCRPX001

Product Details

  Product Name MaxxMacro 70 Low Profile Manual Chuck Angle Adapter Rust Proof
  SKU [Old SKU] MM-MKVER001 [MX-3RANHD]
  System MaxxMacro  (System 3R 100% Cross-Compatible)
  Cross-Compatible []
  System Repeatability 0.002mm
  Weight 5.86 kg | 12.92 lb
More Info