3R Tooling System

MaxxMacro 54 Centering Sensor Stationary Probe 4mm Tip comes fully assembled and ready to use. This product is 100% cross-compatible with the System 3R Macro OEM system. Measuring probe with measuring head for machines with measurement cycle function.

MaxxDesign Exclusive Features:

• Includes rust-proof MaxxMacro 54 Performance Pallet.
• Twin set screws per side allow for quick and precise tip alignment.

Product Information:

The MaxxMacro 54 Centering Sensor Stationary Probe features a fixed probe with a measuring head, it is ideal for machines equipped with measurement cycle functions. Twin set screws on each side allow for easy and precise alignment of the probe tip, ensuring accurate centering. The unit comes mounted on a MaxxMacro 54 Performance Rust-Proof Pallet, offering maximum stability, quality, and durability in demanding shop environments.

MaxxMacro 54 Spring Loaded Centering Sensor Probe 3mm Tip comes fully assembled and ready to use. This product is 100% cross-compatible with the System 3R Macro OEM system. For automatic measurement of workpieces in CNC EDM sinking centers.

MaxxDesign Exclusive Features:

• Includes rust-proof MaxxMacro 54 Performance Pallet.
• Four threaded pins to ensure correct concentricity.

Product Information:

MaxxMacro 54 Spring Loaded Centering Sensor Probe with overrun protection of 1 mm on X, Y, and Z axes. Repetition accuracy: 0.002 mm on X, Y, and Z axes.

MaxxMacro 70 Aluminum Low Profile Manual Chuck Extension 12" comes fully assembled and ready to use. This product is 100% cross-compatible with the System 3R Macro OEM system. Vertical extension with manual chuck.

MaxxDesign Exclusive Features:

• Precision ground to ensure uniform height. This guarantees that when using multiple extensions, they all have the same height.
• Height accuracy is 0.008 mm (0.0003"), and XY accuracy is 0.002 mm.

MaxxMacro 54 Aluminum Manual Chuck Horizontal Extension 10" comes fully assembled and ready to use. This product is 100% cross-compatible with the System 3R Macro OEM system. Horizontal extension with manual chuck.

MaxxDesign Exclusive Features:

• High quality materials: Chuck and Pallet are 440C 57-60HRC rust proof design.
• Extension: Aluminum 10" Center to Center

Product Information:

Note due to the limitations of aluminum it is recommended the user master the extension and adjust provided data once the MaxxMacro Horizontal Chuck Extension is installed on your equipment.

MaxxMacro 23920 MXRuler Ruler WEDM User Kit comes fully assembled and ready to use. This product is 100% cross-compatible with the System 3R Macro OEM system. Kit for clamping rectangular, round or thin workpieces.

MaxxDesign Exclusive Features:

• High quality materials: Full 440C rust proof design.
• Allows clamping of different workpiece shapes and sizes.

Product Information:

MaxxMacro 23920 MXRuler WEDM Ruler Kit is fully compatible with the System 3R ruler system. The MaxxMacro 23920 MXRuler Kit offers greater flexibility and efficiency, making it easy to integrate into workflows that switch between different systems. Designed to work seamlessly with any MXRuler (60mm or 86mm) or compatible adapter, this kit opens up a wide range of clamping options for various workpieces. MaxxMacro 23920 MXRuler WEDM Ruler Kit includes: MaxxMacro MXRuler 2391 WEDM Ruler Vise (MM-RUACR209 / MX-2391) along with a set of tabs MM-RUACR204; MaxxMacro MXRuler 2392 WEDM Low Profile Holder (MM-RUACR208 / MX-2392); MaxxMacro MXRuler 2393 WEDM Vee holder (MM-RUACR206 / MX-2393); Torque wrench, 8 Nm; Allen key, 3 mm; Allen key, 4 mm.

MaxxMacro WEDM User Kit Leveling adapter + Rail + SuperVise comes fully assembled and ready to use. This product is 100% cross-compatible with the System 3R Macro OEM system. Basic Wire EDM Leveling Head—expandable setup for prismatic clamping above the zero line.

MaxxDesign Exclusive Features:

• High quality materials.
• 100% cross-compatible with OEM system

Product Information:

MaxxMacro WEDM Kit, Leveling adapter + Rail + SuperVise is a comprehensive package that includes several essential components for effective wire EDM machining. The kit includes a leveling adapter, a dovetail rail system, and a SuperVise, all designed to work together seamlessly to improve the accuracy and precision of your wire EDM operations.The leveling adapter included in the kit is designed to ensure that your workpiece is properly leveled and secured during machining. This helps to prevent errors and inaccuracies caused by a tilted or unsteady workpiece.The dovetail rail system included in the kit provides a stable and secure platform for your wire EDM machine, helping to reduce errors and other sources of interference that can affect machining accuracy. This is especially important for high-precision work.The SuperVise included in the kit is a supercharged version of a traditional vise, providing exceptional clamping force and holding power. Its unique design allows for rapid and accurate positioning of the workpiece, and its powerful grip helps to ensure that the workpiece remains securely in place throughout the machining process.

MaxxMagnum 4 Sided Tombstone with 8 Manual Low Profile Chuck comes fully assembled and ready to use. This product is 100% cross-compatible with the System 3R Macro OEM system. Tombstone with multiple chucks, ideal for 5th-axis setups.

MaxxDesign Exclusive Features:

• Eight MaxxMagnum Manual Chucks: Supports MaxxMacro 54, MaxxMacro 70 and MaxxMagnum
• High quality materials: Full corrosion resistant.
• Reference surface: For coordinate measurement
• Included thread for eyebolt: M8x1.25
• Flexible mounting holes: both square and radial patterns.

Tombstones:

MaxxMacro and MaxxMagnum tombstones offer enhanced machine utilization and extended operational periods through versatile clamping options. Compatible with horizontal machining centers and smaller vertical machines featuring 3, 4 or 5 axis tables, these tombstones cater to diverse machining needs. MaxxMacro tombstones provide a comprehensive solution for milling multiple parts simultaneously, allowing for efficient, unattended machining.

The swift and precise tooling changeovers facilitated by our MaxxMacro clamping system ensure seamless transitions between tasks, whether for extended production runs or shorter cycles. By minimizing downtime and tool changes, they maximize machining hours, enhancing overall productivity. Furthermore, their compact design makes them suitable for integration into smaller 5-axis machine tools, contributing to space efficiency without compromising functionality.

Offering quick setup and dismantling within the MaxxMacro system, tombstones streamline operational processes, saving valuable setup time. Their flexibility extends to a wide range of variations, making them adaptable to any machine tool configuration. Moreover, their user-friendly operation, characterized by a simple and robust mechanical design with minimal components, ensures durability with minimal maintenance requirements.

MaxxMacro tombstones are designed with modularity in mind, allowing for easy system size adjustments and the incorporation of additional components as needed. This modular approach enhances scalability and versatility, catering to evolving machining requirements with ease.

• Enhanced Machine Utilization: MaxxMacro tombstones optimize machine performance by efficiently holding multiple parts simultaneously, maximizing operational efficiency and extending running periods.
• Seamless Tooling Changeovers: Swift and precise tooling changeovers minimize downtime, facilitating smooth transitions between tasks and maximizing overall productivity.
• Quick Setup and Dismantling: MaxxMacro tombstones streamline operational processes with quick and effortless setup and dismantling within the MaxxMacro system, saving valuable setup time and enhancing workflow efficiency.

MaxxMacro 3 Sided Tombstone with 6 Manual Low Profile Chuck comes fully assembled and ready to use. This product is 100% cross-compatible with the System 3R Macro OEM system. Tombstone with multiple chucks, ideal for 5th-axis setups.

MaxxDesign Exclusive Features:

• Six MaxxMacro Low Profile Chucks: Supports MaxxMacro 54
• High quality materials: Full corrosion resistant.
• Reference surface: For coordinate measurement
• Included thread for eyebolt: M8x1.25
• Flexible mounting holes: both square and radial patterns.

Tombstones:

MaxxMacro tombstones offer enhanced machine utilization and extended operational periods through versatile clamping options. Compatible with horizontal machining centers and smaller vertical machines featuring 3, 4 or 5 axis tables, these tombstones cater to diverse machining needs. MaxxMacro tombstones provide a comprehensive solution for milling multiple parts simultaneously, allowing for efficient, unattended machining.

The swift and precise tooling changeovers facilitated by our MaxxMacro clamping system ensure seamless transitions between tasks, whether for extended production runs or shorter cycles. By minimizing downtime and tool changes, they maximize machining hours, enhancing overall productivity. Furthermore, their compact design makes them suitable for integration into smaller 5-axis machine tools, contributing to space efficiency without compromising functionality.

Offering quick setup and dismantling within the MaxxMacro system, tombstones streamline operational processes, saving valuable setup time. Their flexibility extends to a wide range of variations, making them adaptable to any machine tool configuration. Moreover, their user-friendly operation, characterized by a simple and robust mechanical design with minimal components, ensures durability with minimal maintenance requirements.

MaxxMacro tombstones are designed with modularity in mind, allowing for easy system size adjustments and the incorporation of additional components as needed. This modular approach enhances scalability and versatility, catering to evolving machining requirements with ease.

• Enhanced Machine Utilization: MaxxMacro tombstones optimize machine performance by efficiently holding multiple parts simultaneously, maximizing operational efficiency and extending running periods.
• Seamless Tooling Changeovers: Swift and precise tooling changeovers minimize downtime, facilitating smooth transitions between tasks and maximizing overall productivity.
• Quick Setup and Dismantling: MaxxMacro tombstones streamline operational processes with quick and effortless setup and dismantling within the MaxxMacro system, saving valuable setup time and enhancing workflow efficiency.